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WORKPLACE DUST · COSHH · NAMED CONSULTANT

The dust you can't see is the dust that hurts people. Control it properly.

Dust looks like a nuisance, not a hazard. That's the problem. Cutting, grinding, sanding, drilling and blasting throw fine particles into the air, and the ones small enough to reach deep into the lungs are invisible. Breathe them in day after day and the result can be silicosis, lung cancer, asthma or COPD. If your work creates dust, the law requires you to control it.

The dust you can't see is the dust that hurts people.
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WHAT MAKES DUST HARMFUL

Left undisturbed, dust is harmless. The danger starts when work makes it airborne.

Dust is everywhere, in soil, materials and the air. The harm comes when a task lifts it into the air where it can be inhaled or swallowed. The two dusts that cause the most serious harm in industry are silica (from concrete, stone, brick, sand and mortar) and wood dust, especially hardwood. Both are covered by COSHH. How much dust a task produces, and how much harm it does, comes down to three things.

The task

The more energy involved, the more dust. High-energy tools like cut-off saws, grinders, sanders and grit blasters generate a lot of dust very quickly.

The work area

Enclosed spaces let dust build up fast. But don't assume outdoor work is safe. High-energy tools produce dangerous levels of dust in the open air too.

Time and frequency

The longer a task runs, and the more often it's repeated day after day, the greater the exposure. Short jobs add up.

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YOUR DUTIES UNDER COSHH

Follow the hierarchy of control, in order.

Dust that's hazardous to health falls under the Control of Substances Hazardous to Health Regulations 2002 (COSHH), alongside the Health and Safety at Work etc. Act 1974, the Management of Health and Safety at Work Regulations 1999, and, on construction projects, CDM 2015. The law expects you to work down this hierarchy, in this order.

— STEP 01
Eliminate or avoid
Can you avoid producing the dust at all? Order materials pre-cut, choose a method that doesn't generate dust, or use a less powerful tool.
— STEP 02
Substitute
Can you use a less harmful material, such as a silica-free abrasive for blasting?
— STEP 03
Control at source
Where dust remains, control it: on-tool extraction (local exhaust ventilation), water suppression, or both. Get the dust before it reaches the air people breathe.
— STEP 04
RPE as the last line
Respiratory protective equipment comes last, not first. It's the most common mistake in dust control to reach for a mask before controlling the dust at source.
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GETTING THE CONTROL MEASURES RIGHT

Three controls, and what each one actually needs.

Choosing a control is the easy part. Making it work, and keeping the records that prove it, is where the detail lives.

01Local exhaust ventilation (LEV)

Captures dust at the point it's created and takes it away. It can be a fixed workshop installation or a mobile unit. LEV must be examined and tested at least every 14 months, with records kept for five years, a statutory check that's easy to forget.

Read our COSHH assessment guide
02Water suppression

Cheap and effective, spraying water onto the material to stop dust becoming airborne. It suits petrol or compressed-air tools, not electric ones, and on its own may not cut exposure enough, in which case RPE is needed as well.

See our health & safety service
03RPE (respiratory protective equipment)

Only works if it's the right type, fitted to the wearer, and the wearer is clean-shaven and face-fit trained. An FFP3 mask filters more than an FFP1 or FFP2, but a mask that doesn't seal protects nobody. For longer tasks, powered or air-fed options are worth considering.

Ask about face-fit testing
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WHAT THIS TAKES IN PRACTICE

Controlling dust is detail work, and it slips when nobody owns it.

Controlling dust properly means assessing each dusty task with the person who does it, choosing controls that suit the tool and the material, maintaining the LEV, arranging face-fit testing, and keeping the records that prove it. A named consultant takes that off your desk: they walk the work with you, set the controls that fit, and keep the statutory checks on a calendar so nothing lapses before an inspector or a main contractor asks to see it.

Each dusty task assessed with the person who actually does it
Controls matched to the tool and the material, not pulled off a shelf
LEV testing and face-fit records kept current and ready to show
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A Spectra health and safety consultant assessing a dusty cutting task on a client's site
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QUESTIONS

Common workplace dust questions

What are the legal requirements for controlling dust at work?
Hazardous dust is governed by the Control of Substances Hazardous to Health Regulations 2002 (COSHH), supported by the Health and Safety at Work etc. Act 1974, the Management of Health and Safety at Work Regulations 1999 and, on construction projects, CDM 2015. Together they require you to assess the risk and control exposure, following the hierarchy of control rather than relying on masks alone.
What is LEV?
LEV stands for local exhaust ventilation, a system that captures dust or fumes at the point they're created and removes them before they reach the air people breathe. It can be a fixed workshop installation or a mobile unit. LEV must undergo a thorough examination and test at least every 14 months, with the results recorded and kept for five years.
Is water spray effective for controlling dust?
Yes, water suppression is cheap and often very effective, spraying water onto the material so dust doesn't become airborne. It suits tools powered by petrol or compressed air, but not electric tools. On its own it may not reduce exposure enough, so respiratory protection is sometimes needed as well. Demolition contractors use water cannons over large areas for the same reason.
Is a dust mask enough to protect workers?
No, not on its own. RPE is the last line of defence, not the first. The law expects you to control dust at source first, by avoiding it, substituting safer materials, or using extraction and water suppression. Where RPE is needed, it must be the right type, face-fit tested, and worn by someone clean-shaven, or it won't protect them.
What practical steps reduce dust exposure?
Order materials pre-cut so less cutting is needed, use silica-free abrasives when blasting, choose a less powerful tool where you can (a block splitter instead of a cut-off saw), or change the method entirely (a direct-fastening system, for example). Combine that with on-tool extraction or water suppression, and use RPE to cover what's left.
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