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MANUFACTURING & ENGINEERING · PRACTICAL · STANDARDS-LED

Safety and certification that keep the line running.

On a shop floor, a safety problem and a productivity problem are usually the same problem. An unguarded machine, a substance no one's assessed, a HAVS claim brewing in the grinding bay. We handle the standards-led safety that protects operators and equipment, and the certification that wins contracts, with a named consultant who knows a production environment.

Safety and certification that
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Standards-literate, and certified ourselves.

Qualitas IMS accredited (ISO 9001 · 14001 · 45001)
30+years' combined H&S experience
PUWER · COSHH · HAVS · noise
Controls operators actually follow
99%client satisfaction
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WHERE MANUFACTURERS CALL US

The point where safety, a deadline and an audit collide.

The customer audit or the ISO surveillance visit tends to land in the middle of your busiest week. These are the moments firms tend to pick up the phone.

A standard is now in the contract

A customer or framework requires ISO 9001, 14001 or 45001, and there's a deadline attached to it.

New kit needs assessing

A new machine or process has to be risk-assessed before it can run safely on the floor.

A slow-burn risk has surfaced

A HAVS, noise or COSHH issue has shown up, in surveillance results or a near-miss, and needs managing now.

An audit found a gap

A customer or HSE-led audit has flagged the distance between your systems on paper and what happens on the floor.

H&S has outgrown the person holding it

The system that worked at half the size is creaking, and it's landed on someone who already has a full-time job.

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WHAT WE COVER

What we cover for manufacturing and engineering.

Standards-led safety run end to end, and the certification that sits on top of it. We tell you what the regulation actually requires, not what a generic template assumes.

Machinery safety and PUWER

Assessments under the Provision and Use of Work Equipment Regulations 1998 (PUWER): guarding, isolation, maintenance regimes and safe systems of work per machine. New kit assessed before it runs, existing kit reviewed against how it's actually used.

COSHH

Assessment of the hazardous substances on site, from coolants and solvents to welding fume and process dust, with control measures, exposure monitoring where it's needed and the health surveillance that should sit alongside it.

HAVS and noise

The slow-burn risks that turn into claims years later. We help you get exposure assessed, set control and rotation regimes, and put health surveillance in place so you catch a problem early and can show you managed it.

ISO 14001 and 45001

Environmental and occupational health and safety management systems, run end to end. Gap analysis, implementation, certification support and surveillance prep, not just the gap analysis and a wave goodbye.

Competence and the wider H&S system

Policies, risk assessments, a competence framework so the right people hold the right tickets, and a named consultant acting as your competent person.

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WHAT WORKING WITH US IS LIKE

One consultant who's walked your line.

You get one named consultant who knows manufacturing and knows your floor, not a different adviser each time. Over a year they become an extension of your team. You ring them directly. It's an ongoing advisory relationship, not a one-off assessment that ends when the report is filed.

The same person every time, who learns your sites and your people.
Controls written so your operators will actually follow them.
On the phone when a customer audit or surveillance visit lands.
Assessments done on the floor with operators, planned around your shifts.
Book a Free Manufacturing Review
Engineer working on a machine on a manufacturing shop floor
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YOUR CONSULTANTS

Practical, standards-literate, and yours to keep.

You get a named consultant qualified in your field. For the bigger certification jobs, Gary runs ISO 14001 and 45001 end to end.

S
Manufacturing & Engineering H&S Lead

“Compliance has to support output, not stop the line to satisfy a folder. I write controls operators will actually follow, because the ones they won't follow protect no one.”

Book a manufacturing review
Gary
Gary
Senior Health & Safety and ISO Consultant
Grad IOSH

“I run the full ISO journey, not just the bit at the front. The aim is a standard your business actually uses, rather than a folder that gathers dust until the auditor's due.”

Book an ISO review
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PROOF, IN REAL NUMBERS

Accreditations won. Audit scores lifted. Problems taken off the floor.

to CHAS accreditation
4 weeks

“We achieved CHAS accreditation within four weeks of working with Spectra.”

N. Stead Founder, M&E contractor· Verified
H&S audit score, 3 years
76% → 97%

“Our health & safety audit results rose from 76% to 97% over a three-year period.”

A. Clarke Operations Director, Tier 2 construction· Verified
our own certifications
ISO 9001 · 14001 · 45001
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HOW IT WORKS

Planned around your shifts, not a folder.

We keep the on-line time to what's necessary and book the rest around production.

— STEP 01
Book a free review
A short conversation with a consultant who understands a production environment. No long forms.
— STEP 02
We walk the floor
Assessments done on the floor with operators, around your shifts and busy periods, not in a meeting room.
— STEP 03
Get a straight next step
What's urgent on safety and certification, what can wait, and an honest timeline for any deadline you're facing.
— STEP 04
Put the support in place
PUWER and COSHH assessments, HAVS and noise control, ISO certification support or a retainer. Your named consultant covers it.
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Not ready to talk yet? Run the ISO 45001 Gap Analysis.

See how close you are to the occupational H&S standard, mapped to the clauses, before you commit to certification. You'll get a clear reading of where the gaps are and what closing them involves. No call attached.

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QUESTIONS

Common questions

What is a PUWER assessment and do we need one?
PUWER, the Provision and Use of Work Equipment Regulations 1998, requires that work equipment is suitable, safe, maintained and used by trained people. A PUWER assessment checks each machine and process against that: guarding, controls, isolation, stability, maintenance and the safe system of work around it. If you use machinery in manufacturing or engineering, you need to be able to show you've assessed it, especially for new equipment and after any modification. We carry out the assessments and write up the controls.
What's the difference between a risk assessment and a COSHH assessment?
A general risk assessment looks at all the hazards in a task or area. A COSHH assessment is the specific one the Control of Substances Hazardous to Health Regulations require for hazardous substances: the chemicals, dusts, fumes and biological agents people are exposed to. It identifies the substance, the exposure, the controls and any monitoring or health surveillance needed. In manufacturing you'll usually need both, and they should reference each other. There's a free template on our COSHH assessment guide.
We've had a HAVS concern flagged. What should we do?
Treat it seriously and early, because hand-arm vibration syndrome is irreversible and the claims are expensive. You need an exposure assessment for the tools and tasks involved, control measures such as better tools, job rotation and exposure limits, and health surveillance to catch symptoms early. We help you get the exposure assessed, set up the control regime and put the surveillance and records in place so you're managing the risk and able to prove it.
Do we need ISO 45001, or is general H&S enough?
General H&S compliance is a legal requirement; ISO 45001 is a voluntary management standard that goes further and is increasingly asked for by larger customers and frameworks. If your customers want it, or you want a system that demonstrably manages occupational H&S to an international standard, 45001 is the route. We run it from gap analysis to certification. The ISO 45001 gap analysis shows how close you already are.
Can you handle both our safety and our ISO certification?
Yes, and it's more efficient that way. The risk assessments, controls and records that keep you legally compliant are most of what an ISO 45001 or 14001 system needs anyway. Running them together means the safety work feeds the certification instead of being duplicated. Your named consultant covers both.
How disruptive is this to production?
We plan around your shifts and your busy periods. Assessments are done on the floor with operators, not in a meeting room, but we keep the on-line time to what's necessary and book the rest around production. The goal is compliance that supports output, not a process that stops the line to satisfy a folder.
TrustpilotReviews
Reviews

Rated excellent on Trustpilot.

Don't take our word for it. Rated 4.98 out of 5 by the businesses we support.

HR

Alison always picks up the phone and quickly sorts whatever we throw at her. I cannot recommend her highly enough.

Property management client
HR support · Verified
ISO 9001

Marco expertly guided us through achieving our ISO 9001 certification. Our sincere thanks to the whole Spectra team.

Manufacturing client
ISO certification · Verified
CDM

From start to finish, Barrie was professional, knowledgeable and proactive as Principal Designer on our project.

Construction contractor
CDM / Principal Designer · Verified
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Free template: the Workplace H&S Risk Assessment

Machinery, COSHH, noise and nine more hazards, scored the HSE way and ready to sign off. Free 30-minute review of your completed assessment.

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Get a clear next step before it lands in your busiest week.

Whether it's machinery safety, COSHH, HAVS, noise or ISO 14001 and 45001 certification, start with a short review with a consultant who understands a production environment. We'll look at the safety and certification picture together and tell you what's urgent.

Book a Free Compliance Review